MEP Velocex 100 Automatic High Speed Circular Saw

“USER FRIENDLY” PROGRAMMING OF CUTTING CYCLES: 

• PLC & Colour touch screen HMI (Mitsubishi): easy operation and maintenance, HMI display features cut completed, program number in use, current drawn by motor with adjustable overload shut-off, feed rate, load per tooth, blade speed, number of cuts to be cut, job size, cut length can be set, cutting time, cycle time & number of cuts completed.
• For sections and tubes special feature to slow the downfeed and return
• “Set up wizard” for easy setup of jobs.
• 200 program can be saved with a 12-digit name.
• Comprehensive steel grades menu with capability to program additional custom material grades.
• Job monitoring with cycle time, job duration, parts count, tool life counter.
• Up to 5 different cut off lengths per bar.
• Bar optimization by repeating same sequence per bar.
• Manual operation for all moveable units and easy control.
• Saw speed can be changed.
• Auto home facility to achieve-conditions for automatic operation.
• Error codes displayed with detailed explanation and diagnostics of all input, outputs and axis parameters.
• Material detection sensor

PRODUCTIVITY

• Bar loader for storage and loading of the bars into the shuttle infeed.
• Swarf conveyor for all type of materials with max discharge height of 400mm
• Hydraulic wire chip brush for constant removal of chips from the blade teeth granting a longer blade life.
• Automatic oil lubrication of the most critical moving parts
• Low oil level detection sensor to avoid any stop in the production process or the saw blade dry cutting

PRECISION

• Trim cuts and remnants are sorted automatically from good parts via heavy-duty discharge sorting chute (single point adjustment of bar diameter)
• Automatic retraction of bar
• Easily replaceable Wear resistant carbide blade guides

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SAFETY 

• Machine is completely enclosed.
• All access doors on the saw have electronic interlocks which stops the saw should the doors be open during saw use.
• Front access door opens on hinges to allow complete and easy access for blade change.
• Low pneumatic pressure shut down sensor switch for spray mist

ADVANCED TECHNOLOGY FOR HIGH PERFORMANCE AT HIGH SPEED

• AC servo driven ball screw arrangement.
• Variable cutting speed with frequency drive and rpm display.
• Electromagnetic Powder Break to eliminate gearbox backlash and enhance blade life.
• Saw head slides on heavy duty Roller LMG bearings with ball screw.

LATEST GENERATION HYDRAULIC POWER PACK, WITH HIGH EFFICIENCY AND LOW CONSUMPTION.

• Few specifications:
  Electric motor is directly coupled to the reduction Gear Box trough-timing pulley & Belt and inclined cutter drive arrangement is mounted on inclined Linear Guides in order to have the most suitable touch of the blade into the material.
• Electro Magnetic Particle Clutch is provided for good finish and enhanced tool life.
• The blade feed is controlled by ball screw and servo motor.
• Hydraulic, full stroke, inclined clamp cylinders with pressure regulators.
• Highly wear resistant hardened and ground tool alloy steel clamping Jaws on both sides of Saw blade.
• Inclined clamping is used on shuttle system to index raw material stock of desired length.
• The shuttle stroke is 1000 mm controlled by Ball Screw & Servo motor. Special feature is provided wherein for small piece cutting, shuttle vice remains clamped until it reaches the end position to optimize productivity.
• Thin cut pc up to 6 mm possible on model up to Velocex 100
• Material feed carriage mounted on linear guides, driven by a ball screw and AC servo drive.
• New bar entry in main vice made contact free by hydraulically lifting the bar in shuttle (Velocex 65-80) or through a sliding self-adjusting device (Velocex 100-125-150-175)
• Ergonomical machine designed provides ample space for blade change, regular check up and preventive maintenance.

• Optional Magnetic style chip conveyor for ferrous metals ONLY, can be retrofitted.
• Optional Out feed chain powered conveyor for longer cut lengths is available upon request in different lengths.
• Bar loader safety guarding

• Cutting Capacity 

• Round

  Square

• 25mm – 100mm

  25mm – 80mm

• Bar Stock Length 

• 3000-6000mm

• Trim Cut 

• 0-programmable 10mm to longer

• Cut Off Length 

• 10 mm to full bar length

• Single Stroke 

• 10 to 1000 mm

• Remnant Length 

• 90 mm + cut length

• Saw Blade Size 

• 360 x 2.6 x 2.25 x 40, 4/15/80 & 4/12/90 mm

  380 x 2.6 x 2.25 x 40, 4/15/80 & 4/12/90 mm

• Blade Speed

• 50-200 rpm,infinitely variable

• Blade Drive Motor

• 15 Kw

• Hydraulic Motor 

• 2.2 Kw

• Bar Loading Magazine 

• Inclined type with storage width of 1400 mm

• Maximum Capacity of Inclined Magazine 

• 5000 kg

• Weight Of Machine 

• 4000 kg

• Size Of Machine 

• 2750 mm x 2550 mm x 2050 mm

• Shipping Dimensions

• 2200 mm x 2750 mm x 2400 mm

• Bar Feed Speed mm per second

• 200 mm/sec

• Index accuracy of the machine at 100mm travel 

• 0.03mm

• Cut length accuracy in 100 mm cut to length 

• +/- 0.1mm